TSETTING THE T.P.S.
Kraven, I have the parts list and all for the home made tester. Can you impart some of your wisdom though? I have no idea how to hook up the tester and the volt meter to the TPS. Many thanks.
Video is in the POLARIS 900 section, skip past the part about "synching" the throttle bodies.
There's also a schematic there tells you which wire goes where.
T.P.S. SETTING PROCEDURE
1) Make sure you have 5.00 volts (Using a HIGH QUALITY digital voltmeter) first before doing anything
2) CLOSE the throttle blades COMPLETELY! by backing off the "idle" set screw
3) ADJUST T.P.S to .70 volts +/-.01 volts for the 600/700/800
4) Turn "idle screw" until your digital voltmeter reads .94 or .95 (but this varies with model,spec is in the owner's manual)
5) Using an analog style volt meter, gradually open and close the throttle and watch the voltmeter move gradually, erratic readings indicate a faulty T.P.S.
T.P.S. TESTER, comes with the plug (plugs onto your 3-pronged T.P.S.) Available from your local POLARIS dealer for $ 50.00
PART # 2201519-A - you'll still need a high quality voltmeter to work with it.