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BDX 56mm throttle bodies

I think the change in porting, the right porting will be a greater benefit on turbos than bigger throttle bodies, if you are running the right kit to start with. Unless you are a turbo builder and have all the tools at your disposal punching numbers doesn't mean anything, If a person has already put on the bigger turbo, done the turbo porting, running a rg kit, gone to a 1200-1300cc big bore , etc....................... then I would do those first. If you have done all that then you just as well go with the 56mm, (I would def give it a try on the big bores.
 
I was entertaining the idea of installing them on a N/A M1000........Ported jugs, 14.5:1 head, Speedwerx pipe, BDX intake...blah, blah.....

I too believe the 1000's love air......would love to make my own and install a turbo....just can't fund it yet. This seemed like an option but I don't want to be a guinea pig.

I should probably shut up ...........save up and install my own air maker.
 
I think the change in porting, the right porting will be a greater benefit on turbos than bigger throttle bodies, if you are running the right kit to start with. Unless you are a turbo builder and have all the tools at your disposal punching numbers doesn't mean anything, If a person has already put on the bigger turbo, done the turbo porting, running a rg kit, gone to a 1200-1300cc big bore , etc....................... then I would do those first. If you have done all that then you just as well go with the 56mm, (I would def give it a try on the big bores.

So your saying 56mm TB might help my NA 1200?

My sled sometimes has a really bad bog off the line but this sled has been a real disappointment to me. My buddies stock 2010 800R will beat it on the top end across the lake. If I don't bog off the line I can beat him to say 600'-800' but then he catches me and pulls away...were both running the same gears...my sled is a 162 cut down to a 141.
 
My views on the subject

IMO - Bigger is better when it comes to air. Engines need volume, not velocity. Velocity has no effect on an N/A engine.

Supporting argument:
On a N/A engine it would be just like the human lungs, put a straw in you mouth and breathe in, then take some large diameter PVC pipe and breath through it, which allows your lungs to fill up faster in the same amount of time? Also imagine drinking soda, which would allow you to suck up more pop in the same amount of time, a small straw or big straw?

The air in the straw is moving faster but there is still less volume allowing your lungs to only partially inflate, but the PVC pipe with less velocity but more volume allows them to fully inflate. Hence volume is more important than velocity to make power. And increased volume can only be achieved by A) a bigger, less restrictive intake or B) by putting positive pressure on the air, allowing a greater VOLUME of air in the same amount of time (intake stroke). But when it comes to engines, more air + more fuel = more hp.

I agree with WyoBoy on the fact that proper tuning would be paramount to getting the full potential. I could be wrong and almost everyone above makes a valid point, but this is my line of thinking.

Now lets look at the "so big it hurts performance" statement - IMO - its false

Logic - Again the human lungs. If you breath through a 12" pipe and you can fully inflate your lungs just as fast as through a 10" pipe then it means that what is now limiting the volume of air you can inhale is restricted by your lungs, not the intake pipe. Hence if you go from 48mm to a 58mm TB on a 600 and don't see any change it means that 48mm was flowing all the air the engine could "suck". This means that the 58mm wouldn't help, but it would not hurt either, hence the statement "its so big it has a negative impact on performance" is patently false and bigger may not be better, but its not worse.
 
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powderman, i'd like to see how far that argument goes with someone that does a lot of porting and head work, and spends hours and hours testing on a flow bench. yes more volume and more fuel is going to make more power, but it's gotta come with velocity to properly atomize the fuel in the air. there is an optimal amount of volume and velocity required to make your motor run right. go beyond the threshold in either direction, and you've got problems. in most cases, opening up the intake on an NA motor will hurt the bottom end, but help the top end, and also push the peak hp mark further up the rpm band. but there IS a limit of where opening up the intake too much will just mess everything up. if the fuel isn't combining with the air right, you got no fire.
 
So your saying 56mm TB might help my NA 1200?

My sled sometimes has a really bad bog off the line but this sled has been a real disappointment to me. My buddies stock 2010 800R will beat it on the top end across the lake. If I don't bog off the line I can beat him to say 600'-800' but then he catches me and pulls away...were both running the same gears...my sled is a 162 cut down to a 141.

He shouldn't be close, the bottom end bog is one issue and the top end is another, prob engine movement and clutching. Have you tried dumping fuel in on the bottom, what are you using for fuel control, what other mods do you have on the sled, ie who's BB, pipe, clutching etc...

I run higher fuel pressure than most and with the bdx intake it seems to be the ticket. With more air flow (in my mind) higher fuel pressure increases the atomization of the fuel and puts a little more in the cylinder to increase a rate of compression then lean it back out to get the snap feeling. With the right tuning I do think they would help on a 1200, but may help a lot more with the right porting.

On a 2 stroke, everything has to have a tuned flow, to much air will create a void, to small and it will restrict. Once you have achieved air speed it will help on every stroke to clear the cylinder. Look at it this way if the air is already moving from velocity when the ports open it will carry itself into the chamber helping the vacuum that is being created, if there is no air speed then the cylinder has to pull everything on the downstroke making it less efficient. You can make any of it work but mapping and clutching is key. The stock mapping is setup to run a restricted exhaust and intake. When you add more air you are still running the stock fuel map and timing. the little control boxes we use are no where near what we really need to make more power with these kind of mods, more like band-aids.

The new branix ecu boxes that are just starting to come out look promising (look at the m1100t thread about ecu's) this way you can remap the fuel and the timing, you should also be able to change the range and effect the stock sensors have ie the exhaust temp sensor that to me seems to effect timing and fuel, I'm not sure but because its a programmable ecu I would also hope we could change PV functions and other things. I would even contend we could change timing per cylinder so if the throw is off 2* on one cylinder you could match up the timing. I don't know how detailed it gets but its headed in the right direction.

As for the turbo's, when you have force induction and the ports open it will clear the cylinder and create a better burn, so with the 56mm when everything is open it will feed more air to clear. My question is those that see the gain from the 56mm what kit are you running. I would contend that most are running a 3071 turbo, thats how most of them came a few years ago. But many have found bigger turbos flow more air more efficient making way more power on lower boost. Same goes for changing the port timing, charge tube, no intercooler vs air to air vs water to air. To me these upgrades or changes are a far better bang for your buck and after they are done then yes you may see a difference with the 56mm as you should but I would be surprised if it made more difference than the bigger turbo. This is all assuming its tuned right and is pure speculation on my part, just going off the best of my knowledge, but I could be wrong I don't have the kind of money to test for fun, I would sure like to though.

The worst part is you could tell me it does and without being the one that tuned it before and after I wont believe you because its near impossible for so many people to actually tune a mod sled, most just get lucky. Not saying you cant, just saying what I have learned and from failures and success and even watching people that should know fail its a skill that is particular to every sled is different from another.
 
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Here is my two cents.
On the Cuttler 1000 Dragon Cat(M7 with cast cyl) Dale told me the first motor they built was with 44 carbs and made about 190 hp, then they put a set of 48s on and made 200, bored the 48s to 50 but didnt dyno it, was two sled lengths faster than the mule sled they run against. On that particular motor it liked more air. All the carbs were flat slides so the bottom end was good.
I have always liked bigger carbs and have run the Cutler 48s on a Polaris 800, UB 850, and Cutler 1150.
I run the Cutler 58mm throttle bodies on my M1200T and they work good, but I really dont think there is any more power there with the turbo because of the bigger bodies. They were purchased more for the extra injector hoping for more power.
I have raced some good running 1200 turbos and they had stock throttle bodies on them with similar power as mine.
If I out run them I tend to think that it was tunning not more power.

If I was to build a mod 1000, or 1200 NA I would definitely have bigger throttle bodies.

Kevin
 
I run the Cutler 58mm throttle bodies on my M1200T and they work good, but I really dont think there is any more power there with the turbo because of the bigger bodies. They were purchased more for the extra injector hoping for more power.
I have raced some good running 1200 turbos and they had stock throttle bodies on them with similar power as mine.
If I out run them I tend to think that it was tunning not more power.


Kevin

do you happen to know what the I.D of your charge tubes are in comparison to your tb's? and what about the charge tubes on the other turbos with stock tb? just wondering if there's a chance that the tb's aren't living up to their potential because the charge tubes are dictating the flow rate. just a thought.
 
do you happen to know what the I.D of your charge tubes are in comparison to your tb's? and what about the charge tubes on the other turbos with stock tb? just wondering if there's a chance that the tb's aren't living up to their potential because the charge tubes are dictating the flow rate. just a thought.

along with that the turbo size makes a difference too.
 
Bigger throttle bodies(within reason) will improve performance at WOT (maybe a small amount depending on application.) The motor would definitely need to be tuned for them but it will help.

The negative of larger throttle bodies is at partial throttle. The pedals are larger with larger throttle bodies and it actually creates more restriction than a smaller throttle body moving the same amount of air. That information came from a Polaris engineer and makes a lot of sense when you think about it.

I think that's the main reason that the factory gives the size they do. It's more efficient at partial throttle which gives better fuel economy. Larger is better if all you care about is WOT.
 
The intake ports in the cylinder are only so big and you do want air speed so going bigger is not always better, might pull better off the bottom and mid, or maybe not. it has to be a tuned system. They also may effect or be effected by the pipe. everything about a 2 stokes optimal performance is to be in tune, look at how much goes into building a proper pipe. By the theory bigger is better you would want a large exhaust outlet, but if you did that on a 2 stroke you would loose your torque (so to speak). So bigger may let a better amount of air run through in the mid and give more power but all the way open and the air speed may fall off and loose. It would be interesting if you could tune one for the maximum size at WOT. Then build a progressive throttle that allows more air in the mid and slows down as it goes to WOT, or what ever. Truth is we don't have the testing tools so its all trial and error, one person says it the chit so the next guy try's it and it sucks, then the next guy says its the bomb, and they all have there own way of tuning. Some may have been tuned better to start with before the mod. If you got money burning a hole in your pocket try it and let us know.
 
Yeah I hear what you're saying. When I said "within reason," I meant going up a few mm in diameter. Someone somewhere did all the calculations for the stock motors and then possibly sized it down just barely for better emissions and mpg's. When we go big bore and/or twin pipe, I would have to assume that increasing a few mm would help. The 56's are pretty big and I think they should only be for the N/A 1200 or 1300 crowd. Turbos are weird and velocity plays a factor so going up may or may not be a good thing. Probably depends on the application. And yeah everything has to be in tune with the other characteristics of the motor.
 
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