Check the reed valves
Below is a list of areas to help troubleshoot 800 E-tec running issues.
• RPM loss at high speed/RPM- Verify RAVE valve function all 3steps.
• Verify RAVE link nuts for tightness. Many found loose this year.
• Verify RAVE system for pressure /vacuum leaks.
• Verify if RAVE pressure/vacuum hose becomes kinked when warm
• Check Reed petals for fractures or cracks.
Another critical thing on the e-tec is fuel delivery at all rpm
The fuel delivery is greatly influenced by fuel pressure and proper fuel circulation.
Dirty fuel filter, inside and outside of the injector should be checked.
Bad fuel pump, or bad fuel pick up
Pinched o ring inside the injector housing
Faulty pressure regulator (can be quickly swap)
Old fuel from a Jerry can is a bad idea
Spark plug fouled. Engine miss at high RPM.
• Often times caused by use of Octane Boosters or Lead Substitutes.
• Use recommended 91 octane fuel, if not available use 87 octane. The engine will automatically compensate. Do not use any lead substitutes or lead based Octane Boosters.
• Slight RPM loss or drop after sustained high speed driving.
• EX. 8,000-7,800-7,900 RPM after 5-6 kilometers / 2-3 miles of high speed running.
• This may be caused by the 391 drive belt becoming softer/ tackier from heat.
• This in turn may lower max RPM do to clutch's being more loaded.
• Belt compound changes with heat.
• This may occur occasionally, testing with a 383 drive belt would confirm this.
Check engine lamp on X, or XRS, or Free Ride model:
• Low voltage codes due to hi -low headlamp selector switch overlap.
• Refer to Warranty Bulletin 2012-10. This re-flash corrects this issue.