I started on the cooler today as I have pretty much had it with welding the 4130. the running board tubes were a huge pita.
I got this heat exchanger material and I am wondering how much how big of a exchanger I need to make. I will not be running a bulkhead exchanger, this will be the only heat exchanger on the sled. it is about 36" each pass with 4 passes. so a total of 144" of exchanger material. I have to build a end tank on each end of the exchangers and its proving to be a fairly tedious job.
my alum welding isn't the greatest, but should work.
Will I need to run the thermostat? I am going to be making a expansion tank for the coolant but would like to get rid of the thermostat housing to shed some weight. I guess with no thermostat I wouldn't need a bypass loop either? what if the heat exchanger is too efficient and with no thermostat the returning coolant is too cold??