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Ski-Doo: REV Gen 4 For the 2017 and newer REV Gen 4 Sleds
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Old 08-26-2018, 03:19 PM
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Default REPLACING BULKHEAD

Could get my hands on a 17 850 for VERY cheap, only hitch is the bulkhead definatly needs to be replaced. Searched for a thread and seems I cant find anything, anyone done this, any tips and tricks??
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Old 08-26-2018, 05:02 PM
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Pretty sure the motor has to come out. Obviously the front end parts have to come off.

I don’t believe the actual replacement part/parts are very expensive, just a bit labor intensive.
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Old 08-27-2018, 02:58 PM
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Had mine replaced on my 2017 due to my buddy hitting a hidden stump. Total bill with the dealer doing the work (installing a 2018 bulkhead) was $2,700 including parts.
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Old 08-27-2018, 09:12 PM
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If you do it yourself and dont stop for talking, buckle down and do it; then you can do the complete off/on bulkhead change in 13 hours.
Air chisel the rivets off.

https://www.dootalk.com/forums/topic...s/?hl=bulkhead

http://www.snowandmud.com/ski-doo-re...ml#post2505776

There is a complete list of part numbers too. I ended up receiving a 600RS by mistake. The 600RS module IS an 850 module with 2 added riveted engine mounts. I cut that mount (with the two rubber bumpers) out and the module slipped on like a glove.

You will need a bad@ss rivet gun to put at least 4 x 3/16 rivets in. I bought a POP PS45 rivet gun like the one i linked here, off of ebay with good time-and-chance for $69 bones.
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Last edited by Dynamo^Joe; 08-27-2018 at 09:17 PM.
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Old 08-31-2018, 06:41 AM
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Perfect Dynamo, exact info I was looking for! Thanks!


Quote:
Originally Posted by Dynamo^Joe View Post
If you do it yourself and dont stop for talking, buckle down and do it; then you can do the complete off/on bulkhead change in 13 hours.
Air chisel the rivets off.

https://www.dootalk.com/forums/topic...s/?hl=bulkhead

http://www.snowandmud.com/ski-doo-re...ml#post2505776

There is a complete list of part numbers too. I ended up receiving a 600RS by mistake. The 600RS module IS an 850 module with 2 added riveted engine mounts. I cut that mount (with the two rubber bumpers) out and the module slipped on like a glove.

You will need a bad@ss rivet gun to put at least 4 x 3/16 rivets in. I bought a POP PS45 rivet gun like the one i linked here, off of ebay with good time-and-chance for $69 bones.
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Old 09-04-2018, 11:33 AM
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Quote:
Originally Posted by yosh30 View Post
Perfect Dynamo, exact info I was looking for! Thanks!
Yosh, double check the "E-Module" number and let the parts guy at your dealer do the ordering on that one; so if it comes in wrong, can hang it on their head - not yours.
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