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Youth Sleds Includes all Polaris Dragon/XC 120, Arctic Cat Z120, Ski-Doo Mini-Z, 340cc Polaris Indy Lights, Arctic Cat 340s, Yamaha Bravos, Yamaha Scoots / Sports
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  #1  
Old 10-17-2013, 01:21 PM
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Default Skidoo Freestyle 300 Youth Mountain Sled Build

I have 2 Freestyle 300's I'm modifying for my son (8) and daughter (10). The plan includes skis, track, tunnel mod, seat mod, handlebars and graphics.

The sleds weigh 380lbs and I am trying to keep it there or less.

I just recieved the 121 x 15 x 1.5" tracks from Tracks USA. I decided not to extend the track length due to the single cylinder 300cc motor and the rider weight is currently 65 to 80lbs. I don't think I will have to gear down, but will determine that when we get the sleds boondocking. Their top speed is about 45-49mph on groomed trails and I would hate to slow them down anymore, but off trail performance is a priority.

The skis are being upgraded to the Skidoo DS-2. I already have 1 set and another set on order. They should help keep the nose up and improve rough trail handling. The stock skis are blow-molded stiff POS's and work fine on groomed trails...nuff said.

Added before and after pics.
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Last edited by H1Pilot; 12-04-2013 at 02:59 PM. Reason: Before and after pics
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  #2  
Old 10-17-2013, 03:10 PM
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Lucky you. I have been looking for one for my 9 year old but folks want waaaaaaaaaaaaaaay too much for them.
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  #3  
Old 10-17-2013, 05:49 PM
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The 300 should have no problem to spin the bigger lug (within reason of course) - I have a 125 Sno Sport spinning a 121" x 12.5" x 1.33" lug and works real well with anyone upto 100 lbs on it ... even works with some bigger kids closer to 200 lbs.

Not the fastest up the hill but it just keeps on chugging .... pity none of the OEM have kept the kids / youth in mind ... not everyone needs or should have a 600 sled first time around!
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Old 10-18-2013, 10:37 PM
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If you look a lot you can find them. There's a dealer in Kamas Utah that has one for $2800 right now. I bought one of ours for only $1200 earlier this year.
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Old 10-23-2013, 05:38 PM
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Default

The orange skis have arrived. The orange doesn't match very well, but my son loves them just because they are orange.
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  #6  
Old 11-04-2013, 02:50 PM
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Default

Made some progress this weekend. I removed the plastic trunk, plastic taillight assembly and snowflap...totally changes the look. I need to chop about a foot off of the seat still.

Installed the new 121x15x1.5 tracks. I still had plenty of clearance in the tunnel, I could have gone with a 1.75 track easy. A useful tip on installing the driven shaft is to put a jack stand inside the track to hold it opened up so you don't have to fight the drivers getting hung up on the drive lugs or the weight of the track.

I need new hifaxes on one of the sleds, so I left that skid frame out for ease of installation, the track windows are not large enough to do it on the sled anyways.
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  #7  
Old 11-06-2013, 11:50 AM
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Default Moved rear axle wheels inside skid

I am changing the color of the yellow sled, so I went to the dealer to buy some white colored bogey wheels and white hifax. I ended up getting a 2 wheel axle kit that moves the rear wheels inside the skid rails. It said it was for a skidoo XP, but I bought one just to see if it would work on the Freestyle's SC-4 skid...and it did. I had to move the track tensioning device to the inside of the skid rails and I cut about 1/2" off the length of the tension bolt so the head wouldn't contact the suspension at full compression.

Since they are only 121" tracks, I decided to remove the outside forward bogie wheels as well and it looks really good. If I have too much hifax wear, I may put them back on in a different color.

You can see in the pics that I used the stock yellow axle wheels because the color faces inward and you cannot see the color at all with the skid mounted in the tunnel.

The new color scheme of the yellow sled (affectionately know as Snowflake) is going to be Lime Green and White as seen on some new skidoo's this year. My daughter really likes the color, as do I, and it will be better than doing pink. I ordered the new Lime Green DS-2 skis for it, put the white hood from the Orange sled on Snowflake and put the the black hood on the Orange sled (also known as Sleigh'er). Sleigh'er (Orange sled) will be orange and black with Under Armour graphics.

I'm headed to the Spokane Snow Show this weekend and hope to find a badass rear bumper setup for both sleds.
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  #8  
Old 11-11-2013, 02:40 PM
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Pretty awesome. I have enjoyed watching the progression of your builds especially with the custom 120s. Looks like these sleds will be exactly what they need until their transition to a large cc full size sled. Keep it up!
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Old 11-19-2013, 12:29 PM
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Default Lime Green skis

I got the new green skis for daughters sled. Same process as the orange set...I used a vice to press the aluminum rivets in that hold the ski hoop to the ski. I had to modify the rubber spacer between the ski and spindle for proper fitment.
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Old 11-19-2013, 12:35 PM
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Old 11-19-2013, 12:47 PM
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Old 11-23-2013, 05:35 PM
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Old 11-24-2013, 01:47 AM
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Old 11-25-2013, 02:20 PM
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Old 11-25-2013, 06:14 PM
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Old 11-27-2013, 12:39 PM
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Old 11-30-2013, 11:54 AM
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Old 11-30-2013, 12:08 PM
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Old 12-04-2013, 02:27 PM
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Old 12-04-2013, 03:19 PM
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Old 12-04-2013, 10:26 PM
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Old 12-05-2013, 10:38 AM
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Old 12-05-2013, 01:40 PM
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Old 12-05-2013, 03:46 PM
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Old 12-24-2013, 06:29 PM
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Blk88GT (01-20-2014), H1Pilot (12-27-2013), Jkep44 (01-05-2015), Reeb (12-27-2013)
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