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Hole in Bulkhead

LongHorn XC

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I’d patch it, then install a belly pan protector. Something like what Skinz offers with their bumper. You’d never even know it’s there.
 

Sheetmetalfab

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……..
Anyone with experience welding that cast? I would have someone with the proper set up weld it.

Does anyone think that the cracks would propagate?

Drill stop the cracks.

Lords adhesive an aluminum patch on it.

(Avoid attempting to weld it)

Fyi i’ve been Welding aluminum professionally for 12 years.
 

05rmksteve

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I use the cherry rivets and adhesive to hold the aluminum patch plate on. You won't see it if you install a skid plate.
 
K
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Should I square that hole off? Drill holes at the corners and then run a patch over it, should I run the panel over to the right bulk head? I have never used lords before what is the trick?
 

05rmksteve

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Red is plat dots are rivets. Go around the hole with lord's put the plate down and rivet it. 3/16 rivets. 1/8" or so thick aluminum plate. You can also use 3m auto body panel adhesive instead of the lord's adhesive. Not sure of the # for the 3m though I've always used lords.
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Last edited:
K
Feb 22, 2016
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Belgrade MT
awesome, I suppose in reality that adhesive is stronger than the aluminum itself. I will post updates on it. What tool do I need to apply the adhesive.

Sorry for the questions but I would rather ask than have to try and sort it out myself and make a mistake..
 

05rmksteve

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You can order applicator when order tubes of adhesive. I usually order the smaller tubes.

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