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Axys 800 cracked cylinder

2XM3

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Oct 6, 2008
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Bitteroot valley,MT
yup its NOT a crack, casting line for sure , hit it with a carbide burr and polish it it will be gone if you dont like the look of it
 

xmk1080

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Sep 23, 2008
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Polaris needs to redesign that motor. They need to believe in the fixes the aftermarket has. But, if you play it safe and go the correction. I'm sure they'll void warranty.

So there is a crack on the casting mark and all of a sudden the whole motor needs to be redesigned? Who knows the jug could have been dropped. Besides there have been very little failures since 13, we asked for a more reliable and powerful motor and we got one. I've had an 11, 14 and now a 16 and they have all run flawless with the 16 being the biggest rush to ride :)
 

Reg2view

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Feb 1, 2010
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Likely something else going on with that cylinder to leak the water jacket like that at the base gasket. There may still be an external crack, but there's more going on inside.
 
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