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08 xp 800 no spark need help please!!

C

caldbeckchris

Active member
Aug 8, 2010
108
28
28
MT
My friends xp died in the woods two weeks ago now power no spark nothing. We have replaced the stator, coil, ECM. Now we have power to the dash but when you pull the cord the gauges spin a little bit counter clock wise every pull. I am hoping some one has a suggestion.
 
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Sledsniper

Well-known member
Nov 26, 2007
734
136
43
Eastern Montana
08 and maybe 09's had a problem with the red wire coming off the voltage regulator rubbing on a rivet in the bulkhead. The regulator is mounted in back of the chain case on top of tunnel/bulkhead, real pain to see and work on. Intermittent shorting out will cause goofy problems while a complete short to the tunnel/ground kills everything. The fix is pull the wire up away from rivet and squirt some silicone in there and good to go. This happened quite a bit in the first few years of the XP.

seeing this posted all over the place...,..
Im a looser for not looking for this...
 
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