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help 580 ext wont start

R
Nov 28, 2009
371
6
18
i have a 1995 ext 580 mtn cat efi. i started it in october with no problems. today it wouldnt start i replaced the plugs and the battery and it still wont start. what do i do now? is there something im missing?
 

Rixster

Well-known member
Premium Member
Oct 20, 2005
3,781
651
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Springville, UT
When you turn the key on or pull the kill switch do you hear the fuel pump run for about 3 seconds? If not start there. I would check the wiring and connections from the kill switch. It has to be pluged in or the jumper plug has to be installed, you can t just unplug the kill switch on those sleds. You also need to check for spark. If you have the fuel pump running and you have spark, there are 2 relays on the back side of the computer box. one runs the injectors. I have seen those get corroded and stop working.
 

Idcatman1

Well-known member
Lifetime Membership
Nov 26, 2007
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Ashton, Idaho
Efi

I had a guy bring me a 580 EFI just a few days ago with a dead fuel pump. I took the dash off and found one wire to the key switch had come off. Plugged it back in and it started the second pull. Also you can hook a battery directly to the fuel pump with jumper wires to make sure it works and then maybe help figure out where your trouble is.
 
Like Rixster said there are 2 relays on this sled one runs the fuel pump and the other is a power relay. If the relays get moisture in them they will not work and the sled will not start. the relays should be located on a panel near the ECU if I remember correctlly one should be blue and one should be brown. When you find them heat them up with a hairdryer and see if it starts.

Hope this helps Jeff
 
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