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'09 Front End Swap

M
Jan 8, 2008
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I think this was briefly discussed, but I couldn't find it. After watching some reviews, one of the Poo engineers said that the new "drag link" sway bar typicaly of the short track Dragon instantly engages, thus eliminating some slight roll initially felt by the older IQ's. Having that thought in my head, I can really feel what he's talking about with my Switcher. When turning, she has some initial roll feel, similar to a race sled with no sway bar.

Has anyone done this front end swap out? It appears that you'd need at least the lower A-arms, possibly upper ones too, sway bar and sway bar links. While I'm at it, might as well do the spindles too. Any insight would be very helpful!
 
R
Dec 24, 2008
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new nose

Don't know about the switch, did a 08 rmk nose, no suspension changes.Race car scales prior to work= 555lbs, after 549lbs. Would need new lower a-arms, links and sway bar for conversion, the mounts for the sway bar are on the new bumper mounts.

Before:

slednewfrontend001.jpg


During:

slednewfrontend004.jpg


After:

slednewfrontend008.jpg
 
M
Jan 8, 2008
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Brilliant work, the new front bumper and plastic look much cleaner. Did the new tubular bumper bolt up to the bulkhead or did you have to do a bunch of mods?
 
R
Dec 24, 2008
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nose kit

Polaris Kit part #2876986-$580.00 Canadian. Took two of us 3hrs and a couple beer. The easiest install i have ever done. Kit comes with all parts and hardware and is a direct fit, screws, rivets, bolts, plastic push plugs. Anyone can do it.
No mods.
 

Super Dave3

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Feb 15, 2003
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If your going to switch your 08 or older I/Q to the 09 sway bar you will also have to use the 09 front plastic as well. There is not enough room for the sway bar with the older plastic.
 
S
Polaris Kit part #2876986-$580.00 Canadian. Took two of us 3hrs and a couple beer. The easiest install i have ever done. Kit comes with all parts and hardware and is a direct fit, screws, rivets, bolts, plastic push plugs. Anyone can do it.
No mods.
so exactly what all is included in the kit? would i have to remove the radiator on my 900 to install it?
 
R
Dec 24, 2008
194
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front end

I can't post the whole thing because the file is too big. This is the first page that lists contents and application.

UPGRADE,09 PLASTIC/BUMPER
Kit PN 2876986
Application
Polaris Snowmobiles 2007 600 RMK, Dragon RMK & 700 Cleanfire Dragon, 2008 RMK’s, 600, 700 Switchbacks, & 600, 700, 800 IQ’s, 2009 600, 800 Switchbacks, & 600, 800 IQ’s
This Kit Includes:
Qty. Part Description Part Number
1 Asm-Front Bumper, Tubular 1016481
1 Mount Swaybar, LH 1823450
1 Mount Swaybar, RH 1823451
1 Asm-Fender, LH, RMK 2633673-070
1 Asm-Fender, RH, 800 MTN 2633674-070
1 Asm-Nosepan w/Foil 2633767
1 Brace-Front Lower A-Arm 5251752
1 Shield-Head Pipe/Wire Harness 5252638
2 Spacer-Park Lock 5333796
1 Hinge-Grill, Hood 5437441-070
1 Screen-Hinge, LH 5437655-070
1 Screen-Hinge, RH 5437656-070
1 Closeoff-Nosepan Rear 5437827-070
1 Cover-Hinge Opening, LH 5437856-070
1 Cover-Hinge Opening, RH 5437857-070
1 Fiber-RH Shock Tower 5813405
5 Strap Panduit 708492
1 Clamp Hose 7080880
2 Bolt 5/16 7512371
2 Screw 1/4 7517916
2 Screw #10-24 5/8 Tap 7518284
2 Screw 7518912
2 Screw 3/8 7518942
4 Nut 5/16 7542343
4 Nut Flanged 7547180
39 Rivet 7621467
10 Rivet 3/16 7661637
4 Rivet-Tufloc 7661855
4 Rivet-Plastic 7661922
2 Nut U Speed 7670057
1 Clip-Plastic, Dart, Nylon 7670088
1 Instructions 9921715
Tools required:
Rivet Gun Power Drill
Center Punches Phillips Screwdriver
Torx Wrenches Drill Bits
10 mm Wrench and Socket Spring Pullers
½” Wrench and Socket 9/16” Wrench and Socket
Before you begin, read these instructions and check to be sure all parts and tools are accounted for. Please retain these installation instructions for future reference and parts ordering information.
-1-
 

guidoxpress

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Jul 13, 2008
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Wasilla, AK from MT
radiator..

so exactly what all is included in the kit? would i have to remove the radiator on my 900 to install it?


sled hed

i just wanted to inform you incase you dont already know..you should NOT have the radiator install anyways..

get rid of it asap..your sled will run cooler without it..get the SLP kit, and a good set of ice scratchers..

i run 125 degrees in the powder, and about 150 MAX on the trail..

its very simpler..do NOT loop the hoses..there is alot of threads on this..

just wanted to let you know..
 

2poor

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Dec 10, 2007
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Boise Idaho
sled head
i put this kit on my 06 900 and you have to remove the cooler and run the fire n ice air box look up my site you can see pic.
 

guidoxpress

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Jul 13, 2008
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Wasilla, AK from MT
Just ordered me an 09 front end conversion for my 05 rmk 900...THANKS CURT!!!

If anyone is looking to get this kit..better start getting them on order through Curt at FASTRAX..he cant keep them in stock they are selling so fast..

if you pre-order one, he can get you one in about 10days...

Outstanding guy to deal with..
http://www.ftxmotorsports.com/shop/
 

mountainhorse

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YUP... second that..

Curt and the crew at FTX Rocks.. great customer service and follow up.

The bumpers that he has in these kits is WAY better than the stock 2009/10 Polaris sleds.
 

Attachments

  • INSTRUCTIONS.pdf
    3.2 MB · Views: 46
Last edited:
W
Jan 29, 2010
28
7
3
NH
Offset Spindles

Now all you need is some offset spindles to narrow it up. I would contact Charlie at Mtnsideproducts.com I think he can set you up with a pair of spindles that will narrow you up 2" and give you better steering leverage...just saying...charlie
 
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