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Summitboy's CR500 Build

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mtn-doo

Well-known member
Feb 26, 2004
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Kalispell, Mt
I'm sure we will be in Montana next season ! Gotta get away from Revy and Siccy a little more next season. Maybe some new secret spots !

We have some killer areas. Come down and stay a couple of days. We will take the big 500 two strokers out and cover some country. That would be a cool combo, a CR and a KX 500. The woods would sound good!
 

summitboy

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Nov 26, 2007
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I will for sure. That sounds like a good time ! Just need a LT kit now lol !
 
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eskimojoe77

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Nov 30, 2011
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APT smart carb

Did you ever get your APT smart carb? I am wanting to get one for my cr500 project and am curious if the cast 38mm is big enough or if I should pay $400 more and get the 40mm billet one. I don't want to be cheap and end up wishing I had gone all out, but $400 is $400.
 

summitboy

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Nov 26, 2007
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I think Adam says 65+ at the sprocket. He says a lot of porters claim 75-85hp which I believe he said was BS. His numbers are realistic he says. I know he has made some 100hp bikes for salt flat racing. Some of his motors turn at 11-12,000rpm which is insane.

I just spoke with him and he says the Smart carb runs ****in superb on a 500 he just put together. That says a lot. I think he was a little skeptical at first. I was going to try mine out today but due to the flooding in Calgary the track is closed.

I have a 250 type clutch setup. Adam machined a Barnett basket with a Hinson inner and a Barnett pressure plate. Works real nice and is a easy pull for a cable bike. I believe I used a EBC set of plates. The transmission has all new bearings and parts so it shift like a fine German clock lol
 
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Gros Chien

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Nov 30, 2007
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Qc,Can. & Whistler in the winter
Thanks for your intel SB. I'll be sending my motor to Adam for my built project. I'm picking a 2000 cr500 (w/FMF fatty:face-icon-small-ton) tomorrow and will start to dismantle it soon. Your built project is an inspiration and a motivation for me but mine will be a fully dedicated snowbike when I'm done.

Adam's porting and ........
Pulse injector intake
APT 38mm cast SmartCarb
KTM carb heater
grip heaters
Service Honda Hi Power Ignition
Clutch? I wanna talk with the Rekluse guy first
 
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summitboy

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Nov 26, 2007
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The finished pics will be this week. I have been so busy with work the last few weeks so things have been a little behind. Once i get home ill post the final pics etc ! Cheers
 

summitboy

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Nov 26, 2007
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Well here are the final pictures ! Will test and tune this week at the track and then abuse it in August down in the sand ! Then a TS kit for the fall ! Enjoy !

97-CR500-34.jpg


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97-CR500-36.jpg


97-CR500-37.jpg


97-CR500-38.jpg


97-CR500-39.jpg
 

summitboy

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Nov 26, 2007
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It is a Billet. They have had issues with the cast production. Prob not till Aug or Sept.
 
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Rush44

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Nov 26, 2007
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Flathead Valley, MT
I would have trouble getting that thing anywhere near dirt since on the first tip-over I would probably want to scream for 10 minutes straight. Beautiful bike man... almost too nice!
 

summitboy

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Nov 26, 2007
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Sand and Snow only lol. Maybe a test and tune at a dry track lol !
 
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Jan 14, 2004
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It will get ridden hard I've seen it before and I'll be there filming the carnage. Lol they are only new once.


M5
 
C

carbondaddy

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Nov 26, 2007
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Revy
Once again, VERY nice. We should definitely hook up this winter and give the four stroke guys a few lines to try to follow. One ?, you gonna run a carb heater?
CD
 

summitboy

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Nov 26, 2007
2,146
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Once again, VERY nice. We should definitely hook up this winter and give the four stroke guys a few lines to try to follow. One ?, you gonna run a carb heater?
CD

I'm so in on that CD ! I have a KTM carb heater going into my Smartcarb ! I have the gearing and thermostats all figured ! Will have more pics this next week.

Cheers
 
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