REPLACING BULKHEAD
- Thread starter yosh30
- Start date
Pretty sure the motor has to come out. Obviously the front end parts have to come off.
I don’t believe the actual replacement part/parts are very expensive, just a bit labor intensive.
I don’t believe the actual replacement part/parts are very expensive, just a bit labor intensive.
Had mine replaced on my 2017 due to my buddy hitting a hidden stump. Total bill with the dealer doing the work (installing a 2018 bulkhead) was $2,700 including parts.
If you do it yourself and dont stop for talking, buckle down and do it; then you can do the complete off/on bulkhead change in 13 hours.
Air chisel the rivets off.
https://www.dootalk.com/forums/topic/1457066-2018-e-module-pics/?hl=bulkhead
http://www.snowandmud.com/ski-doo-rev-gen-4-a/111427-own-850-broken-bulkhead-11.html#post2505776
There is a complete list of part numbers too. I ended up receiving a 600RS by mistake. The 600RS module IS an 850 module with 2 added riveted engine mounts. I cut that mount (with the two rubber bumpers) out and the module slipped on like a glove.
You will need a bad@ss rivet gun to put at least 4 x 3/16 rivets in. I bought a POP PS45 rivet gun like the one i linked here, off of ebay with good time-and-chance for $69 bones.
Air chisel the rivets off.
https://www.dootalk.com/forums/topic/1457066-2018-e-module-pics/?hl=bulkhead
http://www.snowandmud.com/ski-doo-rev-gen-4-a/111427-own-850-broken-bulkhead-11.html#post2505776
There is a complete list of part numbers too. I ended up receiving a 600RS by mistake. The 600RS module IS an 850 module with 2 added riveted engine mounts. I cut that mount (with the two rubber bumpers) out and the module slipped on like a glove.
You will need a bad@ss rivet gun to put at least 4 x 3/16 rivets in. I bought a POP PS45 rivet gun like the one i linked here, off of ebay with good time-and-chance for $69 bones.
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Yosh, double check the "E-Module" number and let the parts guy at your dealer do the ordering on that one; so if it comes in wrong, can hang it on their head - not yours.
