Another NyPro Project

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sportsterdanne

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May 3, 2011

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• Aug 8, 2014

• #201

Made the plate for the end of the tunnel.



Installing the rear LED light.



Installing the snowflap.



The cable protector.











Trying it in place.

 

S

sportsterdanne

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• Aug 10, 2014

• #202

Looked at some angles and tried the running boards and rear bumper in Place.
the rear top attachment on the Burandt board will be to high so i have to modify it.


Then i started to install my old tunnel, its just temporary so i can dyno it on tuesday, installed the hoses and filled it with coolant.

 

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sportsterdanne

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• Aug 10, 2014

• #203

Skid in Place.

Gas tank and battery, i will secure them with duct tape during the dyno run

 

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sportsterdanne

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• Aug 12, 2014

• #204

Arrived at McXpress.

Both Erik and Alf at Mcx thought it worked good and said i might find another 10 HP with a bigger plenum another exhaust manifold and maybe a more free flowing intake than the Cobra elbow, at this moment its not worth all the work of eventually finding those missing ponies.
We stayed at around 170 HP beacuse it will be some more during the Winter rather than the 17c+ rainy day we had today.
Im happy with how it all worked out considering its my first turbo build.

 

Last edited: Aug 12, 2014

J

jskattum606

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Dec 3, 2007

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Bozeman, MT

• Aug 24, 2014

• #205

Very cool!

 

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sportsterdanne

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• Aug 24, 2014

• #206

jskattum606 said:

Very cool!

Click to expand...

It was nice to see that my first turbo build worked.

I forgot to post this clip.
https://www.youtube.com/watch?v=7BndAikt9_E&list=UUTqMgNxy0pbjmantfCfN0hw


Time to continue.
Removed the old tunnel (again), now its time to figure out some angles how to cut the new tunnelsides, i want to get it right on the first try.

 

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sportsterdanne

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• Aug 27, 2014

• #207

Made a high Tech cardboard template.


And some cutting


i also got a Lynx seat, its a bit Heavy compared to the Boss seat that i have so i might modify them together.

 

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sportsterdanne

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• Aug 27, 2014

• #208

Today i found the gastank plastic from a Lynx.

 

S

sportsterdanne

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• Aug 29, 2014

• #209

Decided to add 3 more rivets to the Burandt boards.

Drilled 4,8mm for the rivet and then a larger hola as a countersink.

a bit of black paint.

Then i started to cut some material on the tunnel.


i have about 12 lbs left to build my dropbrackets to be on the same weight as the previous tunnel so it will be lighter.

 

S

sportsterdanne

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• Aug 30, 2014

• #210

Some progress.

Did some cutting with the Burandt boards as a template.

 

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sportsterdanne

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• Sep 3, 2014

• #211

Looking forward to try this !

 

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sportsterdanne

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• Sep 6, 2014

• #212

Tunnel riveted together

Installed the Challenger Extreme, its only about 4lbs heavier than the Maveric i thought it would be more.

 

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sportsterdanne

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• Sep 7, 2014

• #213

Installed the tunnel.

Drilled out the rivet holes and installed the bigger 6,4mm rivets, the old holes where a bit to large for the smaller 4,8mm rivets.

Had to modify the Burandt boards due to the taper of my tunnel, the rear fastener was way to high.

Had two small pieces of aluminium that i grinded so they fitted in the hole and welded them in place then some grinding, cutting and some threads.

 

L

LoudHandle

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Valdez, AK

• Sep 7, 2014

• #214

I like your Board Mod, Way cleaner looking than stock. Kudos!

 

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sportsterdanne

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• Sep 12, 2014

• #215

LoudHandle said:

I like your Board Mod, Way cleaner looking than stock. Kudos!

Click to expand...

Thanks !


New drivers.

supertip weights for the clutch.

Timbersled Pro rmk a-arms



Moved the ski to the narrowest position.

Wood shocks !

The new A-arms removed the same weight as the CE track added so that is nice.

 

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sportsterdanne

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• Sep 19, 2014

• #216

Started on a heat shield.

 

J

jskattum606

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Dec 3, 2007

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Bozeman, MT

• Sep 19, 2014

• #217

Sweet man . Looking good!

You ready for winter yet?? Hahaha

 

S

sportsterdanne

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• Sep 20, 2014

• #218

jskattum606 said:

Sweet man . Looking good!

You ready for winter yet?? Hahaha

Click to expand...

Im getting closer ! I have been down with a "man cold" but now im getting better.
i have some material to order for my drop brackets and rear pyramid support that will need some machining so that is my biggest project right now.

 

S

sportsterdanne

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• Sep 20, 2014

• #219

Installed the coolant hoses.



Wrapped the exhaust.

 

S

sportsterdanne

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• Sep 23, 2014

• #220

Got some reinforcements to the Assault skid.