Alternate options for Fusion Pressure Regulator???

Bronks · Apr 26, 2017

I have a 2006 Fusion 700 that has had a nightmare of problems. Seems they don't make any replacement parts any longer for the fuel system. The pressure regulator (part 2877698) is broke and Polaris does not make one any longer. I even emailed their customer service for some alternatives I could use and they were no help. The local service shop tries dome Napa glue that was supposed to stand up to fuel but that broke after 2 weeks.

Can anyone recommend an aftermarket pressure regulator or other options that would work with the Fusion 700?

TRS · Apr 27, 2017

Check these out, SAAB uses one also

Bronks · Apr 27, 2017

TRS said:
Check these out, SAAB uses one also

Thanks for reply, the 06 700 needs 8 bar I believe.

TRS · Apr 27, 2017

Bronks said:
Thanks for reply, the 06 700 needs 8 bar I believe.

http://www.powerongroup.it/BOSCH/pdf/Injection & ignition/Fuel pressure regulators/mini.pdf

[/http://www.bosch-motorsport.com/content/downloads/Products/18014401286705931.html

Bronks · Apr 28, 2017

I appreciate the suggestions for the Bosch Mini 2 Regulator. I see it says not for in tank mounting :face-icon-small-dis.

Any other ideas? I just called Polaris and surprise surprise, no help.

TRS · Apr 28, 2017

What do you have in your tank.
Please take a picture of what is broken.

Bronks · Apr 29, 2017

TRS said:
What do you have in your tank.
Please take a picture of what is broken.

My sled is at a local shop, they tried to glue the plastic part of the pressure regulator back on and that didn't work. Sorry I can't take a pic, the issue is the black plastic portion of the pressure regulator is broke off, that piece is hooked to a piece of fuel line.

Some have commented that I can bypass the regulator and install an aftermarket regulator but I am not sure how to do that

TRS · Apr 29, 2017

You don't need the FPR you need the housing?

mountainhorse · Apr 30, 2017

thats the one tony... and Synerject is the OE supplier.
Nobody I can think of sells that part in the aftermarket/replacement-market

ebay for an entire PFA
http://www.ebay.com/itm/152301053885

Cheaper than an external FPR.

.

TRS · Apr 30, 2017

mountainhorse said:
thats the one tony... and Synerject is the OE supplier.
Nobody I can think of sells that part in the aftermarket/replacement-market

ebay for an entire PFA
http://www.ebay.com/itm/152301053885

Cheaper than an external FPR.

.

Eric,
Walbro had one but can't find the housing on the net now.
Would be easy to build one with a mill.
Maybe worth a call

Synerject LLC
201, Enterprise Drive, Newport News, Virginia USA 23603
Tel: +1 757 890 4900

Bronks · May 1, 2017

I appreciate all the help guys. Below are links to the pictures I forgot I have with my FPR. We tried to glue it and no go. We got a used assembly from a salvage yard and it had same issue.

https://drive.google.com/open?id=0BxBFqEJYs3lEZVhlbXlTZW5fZHM

https://drive.google.com/open?id=0BxBFqEJYs3lEOXNSZmFoS1d6SmM

I hope these pics help get me closer to fixing this heap.

mountainhorse · May 2, 2017

The on in the ebay link I posted is broken too.

But there are always assemblies on Ebay...
Make a lower offer on this one.
http://www.ebay.com/itm/232313414296
The FPR mount looks intact.... just use your 2006 FPR.

Otherwise... Keep looking and you'll find what you need.

.

TRS · May 2, 2017

AXYS FPR housing should work if you can find one. I think the 700EFI sportsman uses the same housing.

Bronks · May 2, 2017

So if the black housing is intact, I can take the metal FPR out and swap it with mine? Good to know, I assumed it was all or none for the part.

Sent from my SM-G935V using Tapatalk

TRS · May 11, 2017

How is this project coming along? What did find for replacement parts?

Bronks · Jun 5, 2017

TRS said:
How is this project coming along? What did find for replacement parts?

Bought a 2005 900 RMK fuel pump assembly off Ebay, FPR looks intact. Hope to get to it soon, wife is giving me crap to get it out of the garage :face-icon-small-blu

Hopefully it will work. I am always open to other ideas if anyone has them.

Bronks · Jun 11, 2017

Well I put the new (used) regulator on, primed pump with 12 volt battery, 2 pulls and it fired right up.

Let her idle for a while, threw 2 oz of stabilizer in it before putting it in shed. Ran a bit longer and died for no reason. Can't get it fired back up

. Doesn't seem like it wants to even try to fire.

I just pulled spark plug on pto side, clipped plug back in holder and gave her a couple pulls, no spark. Any suggestions?

Bronks · Jun 17, 2017

Any thoughts on what to troubleshoot on this? I did put new plugs in and the closer I look they are getting spark. I put some carb cleaner down the holes and then it fires but doesn't stay running.

I am not sure where to go now. I did check the capacitor and it is working, I primed the fuel pump and can hear it whine, don't think its that any longer. I am really frustrated, ready to haul it to Mies to have them look at it.

Any suggestions on other things to try or look at?

Murph · Jun 17, 2017

Is there a DC circuit port on that wire harness that you can backfeed 12 volts to with a car battery? That way, you could supply steady power in case you have a bad capacitor or intermittent stator problem-- both of which could cut fuel and/or spark and causing your sled to die.

Bronks · Aug 2, 2017

Murph said:
Is there a DC circuit port on that wire harness that you can backfeed 12 volts to with a car battery? That way, you could supply steady power in case you have a bad capacitor or intermittent stator problem-- both of which could cut fuel and/or spark and causing your sled to die.

Does anyone know if there is a DC circuit port on the wire harness to test this? I have the service manual but can't read the wiring diagram.

Alternate options for Fusion Pressure Regulator???

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