Nope, same bolt.... It was APITA to get the clutch off... So imagine its having the the same issue with getting it on.
I sanded inside the clutch where it mates to the crank snout with 320grit, so should have helped.... Just not working for some reason...
It's getting late and I really dont want to fustrate myself with that clutch. I will give it another try in a couple days or so.
***Edit***
Took the clutch off....
Here is how far the bolt gets.
So something in the clutch is binding is my guess...
Came across this post...
http://www.snowest.com/forum/archive/index.php/t-230564.html
TIP-The Polaris bolt has a straight shoulder at the end of the thread that will hang up on the washer or weight bushing during insertion. Gently grind a taper on this edge using a bench grinder.
Yup, that did it.. I barely sanded down that shoulder and after using a rubber mallet to presuade it, the bolt finally went in! Got the engine in the sled, put all the hoses and connectors together, just need to put oil, coolant and some gas in her and she should hopefully be alive again!