This clutch set up is for a stock 800 Pro and running the 3211115 belt at 8-10,000 ft. For 6-8,000 ft run 2 gram heavier weights.
Primary:
Lightning weights. 270# rider 58 gram 150-180# rider 62.5 gram. If you need to drill them to lighten, you must drill the holes all the same size. Exception> you can drill the tip one number size bigger than the rest.
Primary spring. Stock 140-330 or the 120-310(7043681). Use the 120-310 if you had your primary sheaves cut.
The 120-310 will use a 1.5 gram lighter weight. Spider will need to be shimmed. Belt/sheave clearance set to .020"-.040" max. I don't like Polaris spec of 0"-.020". Any amount of heat in the clutch and it swells the .020" pretty fast. Less rolling resistance with it set a little wider.
SecondaryTSS-04:
Helix. 46-32F ER /46-34F ER. It is a special order/cut from Team. Full progressive. I run the 46-32F. Lower than 6000 ft and you can use the 46-34F instead of changing weights.
Secondary spring is a team blue/black or the polaris 120#-200#(7043152) alternative is a Red/Green 120#-220#(7043059)
Center distance on clutch's 11.5".
Max lead in .030". With a .030" float. We all know how to adjust belt deflexion.
Gearing: 74 pitch chain. 20-46 or 19-46. I bounce back and forth here, for myself, all others 19-46.
Something I found very important, Green/White exhaust valve springs.(7041786-03)
I know you keep an eye on your track tension. I had to mention it because I see a lot of RPM problems from the track rubbing the tunnel.
Engagement will be 41-4300. This set up works real well in the trees. Stays engaged and doesn't fall out like the stock style helix does.
With a cool pipe 7950-8050, warm pipe 8050-8150, hot pipe 8150-8250. If it starts to drop off on a really long hard pull with a hot pipe its the ECU pulling timing. I like the hot pipe it makes perma grin.
I would consider adding the $28 upgrade it will end a lot of running issues.
I hope this answered your questions.
*Rider weight is buck naked in the morning before breakfast.
Edit:
Components available from Rogers Sport Center(307-587-6818) tell them Tony sent you.
