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Ski-Doo: REV Sleds 2004.5-200, all models in the REV chassis
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Old 10-20-2017, 06:39 PM
sledjockey05 sledjockey05 is offline
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Default 2005 800 summit drive clutch

So I am having issues pulling my drive be clutch off the motor. I have the tool installed and can put my 200 pounds on it while tapping around the edge and it won't even budge. Is this normal? This is the first time I have had to pull a clutch and I am not sure what is the problem. Any help would be appreciated.
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Old 10-21-2017, 12:08 AM
slednfool slednfool is online now
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They can be stuck at times,I prefer the hydrologic method. Water down the hole, plumbers tape the threads, works every time!
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Old 10-21-2017, 09:42 AM
sledjockey05 sledjockey05 is offline
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Thanks for the idea. I'll give it a try.
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Old 11-25-2017, 12:32 AM
sledjockey05 sledjockey05 is offline
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So now i have a new issue, while still trying to get my clutch pulled off the crank shaft the tool sheared off and the clutch is still on the motor. Any ideas or should i scrap it and try to find a new lower end?
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Old 11-25-2017, 07:59 AM
jdrmx jdrmx is online now
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I had that happen once. But fortunatly, the engine sat in the cold overnight and when i brought it in the shop, "pop"! It came loose. I wonder if a map gas torch around the base of the clutch would expand it enough to release?


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Old 11-26-2017, 02:55 PM
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Default Stuck Primary

We had one do that - Stuck a light bulb on it overnight and in the morning it fell off!
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Old 11-26-2017, 03:00 PM
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i have a few heat bulbs so i will try that, thanks.
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